The selection of fastener surface
treatment method is the last process of fastener processing technology,
and it is also an important aspect of comprehensive consideration in the
selection process.
1. Galvanized
Zinc plating is the most commonly
used coating for commercial fasteners. It is cheaper and looks good. It
can be black or army green. However, its anti-corrosion performance is
general, and its anti-corrosion performance is the lowest among zinc
plating (coating) layers. The galvanized layer has good corrosion
resistance in the atmosphere, but it is easy to dissolve in acid and
alkali, and has poor protection performance in seawater and seawater
vapor saturated atmosphere.
Features: The galvanized layer has
medium hardness, and it is not easy to fall off when screwed and bent,
but the elastic wear resistance and pressure resistance are slightly
poor, and the working temperature of the galvanized threaded parts is
lower than 300≧
2. Cadmium plating
The corrosion resistance of cadmium
coating is very good, especially in the marine atmosphere, the corrosion
resistance is better than other surface treatments. The cost of waste
liquid treatment in the process of cadmium plating is high, and the cost
is high, and its price is about 15-20 times that of galvanizing.
Therefore, it is not used in general industries, but only used in some
specific environments. For example, fasteners for oil drilling platforms
and HNA aircraft.
3. Silver plating
Silver plating can not only prevent
corrosion, but also can be used as a solid lubricant for fasteners, and
it also has good welding performance, but it is expensive.
Features: Mainly used for threaded
parts that require good electrical conductivity.
4. Hair Lan
Hair blue oxide film is very thin,
has good chemical stability in dry air, and has poor anti-rust
performance in turbid air.
5. Phosphating
Phosphating is cheaper than
galvanizing, and its corrosion resistance is worse than galvanizing. Oil
should be applied after phosphating. The level of corrosion resistance
has a great relationship with the performance of the applied oil.
Many industrial fasteners are
treated with phosphating oil. Because its torque-pre-tightening force
consistency is very good, it can guarantee to meet the tightening
requirements expected by the design during assembly, so it is used more
in the industry. Especially the connection of some important parts. For
example, the steel structure connection pair, the connecting rod bolts
and nuts of the engine, the cylinder head, the main bearing, the
flywheel bolts, the wheel bolts and nuts, etc.
6. Dip galvanizing
Sherardizing is zinc powder solid
metallurgical thermal diffusion coating. Its uniformity is good, and a
uniform layer can be obtained in threads and blind holes. The thickness
of the coating is 10~110μm, and the error can be controlled within 10%.
Its bonding strength and anti-corrosion performance with the substrate
is the best among zinc coatings (electro-galvanized, hot-dip galvanized,
dacromet). The processing process is pollution-free and the most
environmentally friendly.
7. Dacromet
There is no hydrogen embrittlement
problem, and the torque-preload consistency is very good. If the
environmental issues of hexavalent chromium are not considered, it is
actually the most suitable for high-strength fasteners with high
anti-corrosion requirements.
8. Oxidation (blackening)
Blackening + oiling is a popular
coating for industrial fasteners because it is the cheapest and looks
good before the oil runs out. Since it has almost no anti-rust ability
due to blackening, it will rust soon after it is oil-free. Even in the
presence of oil, the neutral salt spray test can only reach 3 to 5
hours.
Blackened fastener
torque-pre-tightening force consistency is also very poor. If you need
to improve, you can apply grease on the inner thread during assembly and
then screw it on.